English
FX-ZG
Siemens/Schneider/Mitsubishi/AirTac/Delta/Can be customized
220/380/415V;50/60HZ
4000-4500 Bottles/Hour
Oil,Sauce,Chemicals bottle capping
One Year and Life-Long Technical Support
SUS 304/316
Engineers Available to Service Overseas
A Servo Tracking Filling Machine is an advanced automatic liquid filling system designed to fill bottles continuously while they move along the conveyor. Unlike traditional inline filling machines that require bottles to stop during the filling process, a tracking filling machine uses servo-driven filling nozzles that move synchronously with the bottles.
This continuous-motion filling technology significantly improves production speed while maintaining high filling accuracy and stable operation.
The machine is suitable for a wide range of liquid and semi-viscous products, including liquid detergent, shampoo, hand soap, lotion, edible oil, lubricating oil, sauce, disinfectant, chemicals, pesticides, fertilizers, and household cleaning liquids.
It can be integrated with bottle unscramblers, capping machines, labeling machines, inkjet printers, carton packing machines, and palletizing systems to create a fully automatic packaging line.
A Servo Tracking Filling Machine, also known as a tracking filling machine, follow-up filling machine or continuous-motion filling machine, is an automatic filling system in which the filling nozzles synchronize with bottles moving on the conveyor.
During production, bottles enter the filling area continuously. The tracking mechanism identifies and follows each bottle while the filling nozzle performs the dosing operation. After filling is completed, the nozzle returns to its starting position and begins the next filling cycle.
The main process is:
Bottle Infeed → Bottle Detection → Nozzle Tracking → Automatic Filling → Nozzle Return → Bottle Discharge
Because bottles do not need to remain stationary for the complete filling cycle, the system can provide a smoother production flow and higher efficiency than many traditional stop-and-fill machines.
The filling nozzles move together with the bottles during filling, allowing bottles to continue traveling along the conveyor.
This design minimizes unnecessary stopping and starting, making the machine particularly suitable for manufacturers looking to increase filling-line productivity.
The servo system provides precise control over the filling process. Filling volume and filling speed can be adjusted directly from the touchscreen.
Compared with conventional mechanically adjusted systems, servo control provides:
Accurate filling volume control
Stable repeatability
Easy parameter adjustment
Fast product changeover
Flexible filling speed settings
The machine is engineered to achieve consistent dosing during continuous production. Depending on the product characteristics, filling volume and configuration, filling accuracy can reach ±0.2%.
Precise dosing helps reduce product giveaway, improve package consistency and lower long-term production costs.
One of the major advantages of a tracking filler is its continuous bottle movement.
Conventional filling machines normally position and stop bottles before filling. A servo tracking filler synchronizes nozzle movement with the conveyor, reducing intermittent bottle movement and creating a smoother production process.
Specially designed filling nozzles help prevent dripping, stringing and product contamination after each filling cycle.
For foaming products, the machine can also be configured with bottom-up filling, allowing the nozzle to move according to the liquid level and helping minimize foam formation.
The machine can be customized for different filling ranges, including:
100–500ml
100–1000ml
500–2500ml
1000–5000ml
Customized configurations are available according to bottle volume, product viscosity and required production capacity.
The intelligent PLC control system provides centralized control of major operating parameters.
Operators can conveniently adjust:
Filling volume
Filling speed
Tracking speed
Conveyor speed
Nozzle position
Filling delay
Bottle parameters
Production recipes
Stored recipes can reduce setup time when changing between different products or bottle formats.
The machine frame is manufactured from high-quality stainless steel, while product-contact components can be configured in SUS304 or SUS316L depending on the application.
Quick-connect product pipelines and easy-to-clean components can also be provided to simplify cleaning and maintenance.
The Servo Tracking Filling Machine can be widely used in different industries.
Daily Chemical Products
Liquid detergent
Laundry detergent
Dishwashing liquid
Liquid soap
Hand soap
Shampoo
Hair conditioner
Body wash
Lotion
Hand sanitizer
Household cleaners
Lubricant Oil Products
Engine oil
Lubricating oil
Gear oil
Hydraulic oil
Automotive fluids
Edible Oil Products
Edible oil
Cooking oil
Vegetable oil
Food Products
Ketchup
Chili sauce
Tomato sauce
Mayonnaise
Salad dressing
Honey
Jam
Syrup
Other liquid or semi-liquid food products
Chemical Products
Disinfectant
Fertilizer
Pesticide
Herbicide
Insecticide
Cleaning chemicals
Automotive chemicals
Industrial liquids
| Item | Specification |
|---|---|
| Production Speed | 40–80 bottles/min, customized according to bottle size and filling volume |
| Machine Dimension | Approx. L2500 × W1500 × H2200 mm |
| Weight | Approx. 1200–1500 kg |
| Power Supply | AC 220V / 380V, 50/60Hz, customized |
| Suitable Bottles | Round bottles, square bottles, flat bottles, special-shaped bottles |
| Suitable Cap Size | Ø20–80 mm screw caps, customized according to cap samples |
| Air Supply | 0.6–0.8 MPa clean compressed air |
| Capping Heads | 2/4/6/8 heads |
| Capping Method | Servo tracking continuous capping |
| Control System | PLC + touch screen |
| Machine Material | Stainless steel structure with anti-corrosion design |
| Applicable Products | Disinfectant, toilet cleaner, acid liquid, alkaline liquid, chemical cleaner, detergent, daily chemical products |
Note: The above parameters are for reference only. The machine can be customized according to bottle shape, cap type, product characteristics, production capacity, and complete line layout.
A traditional inline filling machine usually stops bottles underneath the filling heads before starting the filling cycle.
A Servo Tracking Filling Machine, however, allows bottles to continue moving while the filling nozzles track them.
This difference can provide several benefits:
| Feature | Servo Tracking Filling Machine | Traditional Inline Filling Machine |
|---|---|---|
| Bottle Movement | Continuous | Stop-and-go |
| Filling Speed | Higher | Standard |
| Servo Tracking | Yes | Usually No |
| Production Efficiency | High | Medium |
| Filling Accuracy | High | High |
| Automation Level | High | Standard to High |
| Suitable for High-Speed Lines | Excellent | Good |
For manufacturers that require higher production capacity without significantly increasing production-line length, a tracking filling system can be an excellent solution.
A typical machine may include:
Controls the horizontal movement of the filling nozzles and synchronizes them with moving bottles.
Depending on the product, the machine may use piston filling, pump filling, flow meter filling, or another filling method.
The nozzles can be designed with anti-drip, diving, or bottom-up filling functions depending on the application.
The PLC manages the complete filling cycle, sensor signals, servo motion, filling parameters, and production settings.
Operators can adjust parameters such as:
Filling volume
Filling speed
Tracking speed
Conveyor speed
Nozzle position
Production recipes
The conveyor continuously transports bottles through the filling station.
Sensors detect bottle position and help synchronize bottle movement with the filling system.
Different products require different machine configurations. Optional systems may include:
Diving filling nozzles
Anti-drip nozzles
Foam-control filling
Heated hopper
Mixing hopper
Product-level control
CIP cleaning system
Different numbers of filling heads
Corrosion-resistant components
Explosion-proof electrical systems
Automatic product feeding system
Multiple filling recipes
Bottle positioning system
These options allow the machine to be customized according to the actual production requirements.
A Servo Tracking Filling Machine can operate independently or become part of a complete automatic filling and packaging line.
A typical production line may include:
Automatic Bottle Unscrambler → Servo Tracking Filling Machine → Automatic Capping Machine → Aluminum Foil Sealing Machine → Labeling Machine → Inkjet Printer → Case Packer → Carton Sealing Machine → Palletizing System
This type of integrated solution reduces manual labor and provides consistent production from empty bottle feeding to finished carton packaging.
Manufacturers increasingly require packaging equipment with higher speed, greater automation, and better flexibility.
The Servo Tracking Filling Machine provides an effective solution by combining continuous bottle movement, servo synchronization, accurate filling, flexible parameter adjustment, and automatic production-line integration.
It is especially suitable for factories producing multiple bottle sizes or requiring medium- to high-speed liquid filling.
Compared with conventional stop-and-fill machines, tracking filling technology can help manufacturers:
Increase production capacity
Reduce bottle waiting time
Improve line efficiency
Maintain filling accuracy
Reduce labor requirements
Improve production consistency
Support future automation upgrades
Before selecting a machine, manufacturers should provide several important production details.
Specify the product being filled and its viscosity.
Examples include detergent, oil, shampoo, sauce, disinfectant, or chemical liquids.
Provide the minimum and maximum filling volume, such as:
500 ml–1 L
1–5 L
100 ml–5 L
Bottle samples or drawings should include:
Bottle dimensions
Bottle shape
Bottle neck diameter
Bottle material
Bottle volume
Specify the desired production speed, such as bottles per minute or bottles per hour.
Some applications require higher filling accuracy than others.
If the filling machine needs to connect with capping, labeling, sealing, packing, or palletizing equipment, the entire production line should be considered during machine design.
Servo Tracking Filling Machines are widely used in:
Daily Chemical Industry
Detergent, shampoo, liquid soap, lotion and household cleaning products.
Food Industry
Sauce, edible oil, honey, syrup and other liquid foods.
Lubricant Industry
Engine oil, lubricating oil, hydraulic oil and automotive fluids.
Chemical Industry
Cleaning chemicals, disinfectants and industrial liquids.
Agrochemical Industry
Pesticides, fertilizers, herbicides and crop-protection liquids.
A traditional inline filling machine usually stops bottles underneath the filling heads before starting the filling cycle.
A Servo Tracking Filling Machine, however, allows bottles to continue moving while the filling nozzles track them.
This difference can provide several benefits:
| Feature | Servo Tracking Filling Machine | Traditional Inline Filling Machine |
|---|---|---|
| Bottle Movement | Continuous | Stop-and-go |
| Filling Speed | Higher | Standard |
| Servo Tracking | Yes | Usually No |
| Production Efficiency | High | Medium |
| Filling Accuracy | High | High |
| Automation Level | High | Standard to High |
| Suitable for High-Speed Lines | Excellent | Good |
For manufacturers that require higher production capacity without significantly increasing production-line length, a tracking filling system can be an excellent solution.
A Servo Tracking Filling Machine is an automatic liquid filler in which the filling nozzles move synchronously with bottles during filling, allowing continuous bottle movement.
It can fill detergent, shampoo, liquid soap, oil, sauce, lotion, disinfectant, chemicals, pesticides and many other liquid or semi-viscous products.
The main advantage is that bottles do not need to stop during filling, helping increase production speed and overall line efficiency.
Yes. Filling volume and other parameters can normally be adjusted through the PLC touchscreen according to production requirements.
Yes. When combined with a servo piston filling system, it is suitable for many viscous and semi-viscous products.
Yes. Diving filling nozzles and optimized filling-speed control can be used for foaming products such as detergents and liquid soaps.
Yes. The machine can be adjusted or customized for different bottle sizes and shapes within its designed operating range.
Yes. It can be connected directly with automatic capping machines, labeling machines, induction sealing machines, printers and packaging equipment.
The number of filling heads can be customized according to the required production capacity, bottle size, product characteristics and filling volume.
Yes. A complete automatic production line can be designed according to the bottle, cap, product characteristics, required output and factory layout.
The Servo Tracking Filling Machine is a modern solution for manufacturers seeking faster, more accurate, and more automated liquid filling.
Its servo-controlled tracking technology allows filling nozzles to follow bottles continuously during production, improving efficiency without sacrificing filling stability.
With flexible filling systems, adjustable parameters, multiple nozzle configurations, and easy integration with downstream packaging machines, the Servo Tracking Filling Machine is suitable for a wide variety of industries including detergent, cosmetics, food, edible oil, lubricants, chemicals, and agrochemicals.
For manufacturers planning to upgrade from traditional stop-and-fill equipment to a higher-speed automatic packaging system, a Servo Tracking Filling Machine provides a reliable and scalable solution for modern production.
